Cooperating factory processing example

We save customers time and labor by manufacturing parts production and assembly  together.
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Shield Metal Fittings

シールド金具
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Material:C5191P                                     Plate thickness:t=0.1                                       Process:turret punch press processing, Sheet metal processing, degreasing                                 

The material is soft phosphor bronze, and the plate thickness is quite thin at t0.1.
To prevent deformation, we form the round shape by processing several times to achieve an inner diameter of φ6.0.                                   

Spiral fountain pen

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Material:Brass                                            Size:t1.6×3.2×130

To form a spiral shape, we wrap the material around the core metal.
The actual product is 130mm long. We can produce long sized parts as this.
The material is brass plate.

Large coil spring

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Material:SAE9254(Equivalent material to US standard silicon chrome steel SUP12)                         Size:Wire diameter Φ21×free length 200                                     Process:hot forming                                     Surface Process:electrostatic powder coating

A hot-formed compression spring used in large plants.
The wire diameter is as large as φ21mm, and the maximum load is more than 30,000N.
Hot forming enables producing a thick spring or a large spring like this product.

Double torsion spring

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Material:SUS304-WPB                                       Process:Machine Processing

This spring is called a double torsion spring.
It is characterized by having two coil parts.
We can manufacture products in a variety of materials and dimensions.

Philippine partner factory product④

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Material:iron                                                Plate thickness:2㎜                                                          Process:laser, bender, tap                                 surface treatment:Chrome-plated

This is an example of sheet metal processing at a partner manufacturer in the Philippines. After forming the outline with laser and bender, tap some of the holes and finish with chrome plating to improve rust resistance.

Philippine partner factory product③

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Material:iron(Hot-dip galvanized steel sheet)                                    Plate thickness:2㎜                                      Process:laser, bender, polishing、tig welding

This is an example of sheet metal processing at a partner manufacturer in the Philippines.
After processing the outline with laser, the plate is bent to form a box shape with bending machine.

After TIG welding, the outer shape is polished and the parts are bolted together. We are good at processing hot-dip galvanized steel sheets, so please contact us when you need it.

Philippine partner factory product②

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Material:iron                                   Plate thickness:3㎜                                  Process:laser, bender, polishing, tig welding

This is an example of sheet metal processing at a partner manufacturer in the Philippines.
For each member, the outer shape is punched by press processing, and bending is performed by bender processing., the surface is coated with white powder.
Complicated processing of large and thick materials can also be handled locally.

Philippine partner factory product

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Material:iron                                           Plate thickness:5㎜                                                              Process:Laser, TIG Welding                                          Surface treatment:Chrome-plated

In this product, the outer shape is cut by laser and the members are joined by TIG welding.

This is a processing example at a sheet metal processing partner manufacturer in Cebu, Philippines. From cutting to welding, integrated production is possible.

We can also handle powder coating and large and thick hot-dip galvanized products, so please contact us if you have any problems.

Fiber Laser Welding

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Material:SUS304-HL                              Plate thickness:1.0mm                                  Process:Fiber Laser Welding

This is a sheet metal part used as a case for measuring instruments.
The seams are fiber laser welded. With fiber laser welding, the finish of the welded surface is even better than argon welding.

Argon Welding

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Material:SUS304-HL                              Plate thickness:1.0mm                                  Process:Argon welding

It is a sheet metal part used as a case for measuring instruments. Argon welding is applied to the seams. Argon welding reduces the occurrence of sputter and has a beautiful finish.

Wire mesh products

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Material:SUS304
(Austenitic stainless steel)
Wire diameter:0.18mm、50 mesh
Process:Press processing

The size of this product is φ10.This is an example of press processing. Other wire diameters, shapes, sizes, and meshes are also available.

Flat spiral spring

ゼンマイバネ

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Material : SUS301CSP-EH
(Austenitic stainless steel)
Plate thickness : 0.1mm
Process : Winding by machine and hand processing.
This is a small flat spiral spring. We can produce big flat spiral spring and S-shaped spring, too. Ribbon steel is also available. We perform assembly and support the state of the finished product.
This is used for sliding door closer, small wire fence, and other products.

Products using a flat spiral spring

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We support the Flat spiral springs used inside the product.
Material:
SUS301CSP-EH
(Austenitic stainless steel)
Plate thickness: 0.15mm
Process: Winding by machine and hand processing

The product name is “Expand Belt,” a belt-type partition that can be used for various purposes.
It is sturdy, lightweight, and can be used with any object. The belt is wound up by the flat spiral spring inside.

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Multi-forming process

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Material :
SUS304 2B (Austenitic stainless steel)
Plate thickness : 0.2mm
Process : Multi-forming

This is a sample of processing a small product with a plate thickness of 0.2 mm and the size of about 8 mm.

Proposal of wire spring

線細工の製品

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Material:SUS304WPB
Wire diameter:Φ1.5mm
Process:Machining process

It is a fastener that fixes pipes with different diameters, and is a product that processes stainless steel wire with a wire diameter of Φ1.5 instead of leaf springs.
Although it was possible to use leaf springs, we were able to manufacture wire springs without mold, so we designed and proposed the shape with wire springs.
At our company, we try to make the best proposal in consideration of the customer’s budget and product application.